Smart Domain: Smart Manufacturing

  • How does scheduling decisions influence /or is influenced by layout strategies?

    The relationship between scheduling decisions and layout strategies is central to optimizing operational performance in industries ranging from construction and transportation to manufacturing and IT systems. Scheduling, the process of allocating time and resources, directly influences and is influenced by layout strategies, which dictate how physical or virtual resources are arranged. This interdependency presents a significant dilemma for organizations, particularly as they adopt digital technologies aimed at improving operational efficiency. A failure to effectively align scheduling decisions with layout strategies can lead to inefficiencies, increased costs, and operational bottlenecks, particularly in environments driven by digital transformation. To understand this dilemma, key concepts must be clarified. Scheduling decisions determine the timing and order of tasks, optimizing resource use and minimizing delays. Layout strategies involve the arrangement of resources to support efficient operations, whether in physical spaces like factories and ports or virtual spaces like cloud computing environments (Chen et al., 2024). In modern industries, digital technologies such as machine learning, Building Information Modeling (BIM), and ant colony optimization algorithms are used to automate and optimize both scheduling and layout (Chen et al., 2024). However, many organizations struggle to integrate these technologies into a cohesive system. Critical technological and societal trends are exacerbating this dilemma. The increasing availability of data, automation technologies, and connectivity is allowing industries to optimize their operations more effectively. For example, in the maritime logistics sector, the application of Ant Colony Systems (ACS) for scheduling has improved resource flow, but these systems depend heavily on flexible layout strategies that can adapt to real-time scheduling needs (Wang et al., 2024). Similarly, the use of BIM in construction projects enables detailed simulations that align scheduling with spatial layouts, reducing errors and increasing project efficiency (Chen et al., 2024). However, the complexity of managing large-scale projects in real time poses new challenges. The societal trend toward digital transformation across industries further complicates the issue. As organizations face increasing pressure to digitize their operations, they must integrate these advanced technologies into their scheduling and layout strategies. For instance, machine learning algorithms in edge-cloud computing environments optimize workflow scheduling while simultaneously requiring adjustments in server layout for improved performance (Zhu et al., 2024). In public transportation, demand-aware scheduling helps align transport layouts with fluctuating commuter patterns, thus enhancing service efficiency (Boateng & Adams, 2024). A process-based approach is essential to resolving the scheduling-layout dilemma in digitally transformed environments. This approach ensures continuous feedback between scheduling and layout strategies, allowing for dynamic adjustments as conditions change. By integrating real-time data, automation, and optimization technologies, organizations can develop flexible, adaptive systems that align both scheduling and layout strategies. This synergy not only enhances operational efficiency but also reduces the risks associated with uncoordinated decisions, as demonstrated in logistics, construction, and cloud environments (Wang et al., 2024; Chen et al., 2024; Boateng & Adams, 2024).

  • How does maintenance strategies influence/or is influenced by quality management decisions?

    This paper examines the interplay between maintenance strategies and quality management decisions, focusing on how each influence and is shaped by the other in modern industrial environments. Maintenance and quality are increasingly interlinked, with maintenance strategies like Total Productive Maintenance (TPM) supporting quality by pre-emptively addressing potential issues. This proactive approach helps minimize disruptions and supports reliable quality outcomes, highlighting TPM as a cornerstone for quality-oriented decision-making processes (Smith et al., 2021). Critical to achieving consistent quality standards are predictive and preventive maintenance models, which enable firms to address equipment issues before they affect production quality. Supported by data analytics, predictive maintenance allows companies to anticipate breakdowns and aligns closely with quality management standards, such as ISO 9001, which requires regular maintenance for quality compliance (Jones & Green, 2022). The connection between maintenance strategies and quality management often drives compliance and risk management efforts, underscoring the strategic role of maintenance in achieving overarching quality objectives. The literature frequently discusses the feedback loop between maintenance strategies and quality management outcomes. Effective maintenance strategies, which reduce downtime and defects, contribute to the success of quality management frameworks, creating a cycle where successful maintenance enhances quality. Likewise, quality management demands can lead to innovations in maintenance techniques, especially as standards require new approaches to maintain high quality (Lee & Kim, 2023). For example, stringent quality requirements may necessitate higher standards for equipment upkeep, pushing advancements in maintenance (Nguyen et al., 2022). Recent technological advancements, such as AI and IoT in predictive maintenance, have bridged maintenance strategies with quality objectives by enabling real-time quality control. These innovations help integrate maintenance efforts into continuous improvement processes, ensuring quality remains high through timely and precise maintenance interventions (Thompson & Li, 2023). In this way, maintenance and quality management are symbiotic, each driving the other to achieve high-quality, efficient operational outcomes. This symbiosis allows firms to respond flexibly to quality demands and maintain resilient operations, demonstrating how maintenance strategies and quality management objectives align in pursuit of operational excellence.

  • How can sustainable lean operations be realized using digitalization?

    Integrating digitalization into lean processes represents a significant opportunity for companies like Laura Ashley to increase both sustainability and productivity. As the industry increasingly embraces these innovations, it is important to understand how Industry 4.0 technologies can support lean methodologies to implement sustainable practices. This study examines current research on the interaction of these paradigms to explore how Laura Ashley can leverage digitalization to support lean, sustainable operations. Artificial intelligence (AI), big data and the Internet of Things (IoT) are examples of digital technologies that are essential to reducing waste and streamlining business processes. For example, mechanisms found in recent studies show how these technologies improve visibility and feedback while accelerating decision making and execution (Cifone, Hoberg, Holweg, & Staudacher, 2021). Laura Ashley can effectively support its sustainability goals and lean principles by putting these digital waste reduction mechanisms into practice. Integrating lean and digitalization is also crucial for developing cumulative learning capabilities. According to another study (Powell, et al., 2024), this integration promotes both routine and evolutionary learning, allowing organizations to continually innovate and adapt. This supports the notion that continuous development is fostered by digitalization and is essential to maintaining operational performance in a competitive market. Laura Ashley’s digital transformation strategies must be characterized by lean maturity. Companies with a solid lean foundation are better positioned to implement disruptive innovations or sustainable digital changes, depending on their individual requirements and goals (Rossini, Cifone, Kassem, Costa, & Portioli-Staudacher, 2021). This tailored strategy guarantees that digital projects are not only successful, but also in line with adherence to the company’s lean principles. This integration is further supported by an organized, process-oriented digitalization framework, which also provides Laura Ashley with a useful roadmap for the successful adoption of digital technologies (Rossini, Ahmadi, & Portioli-Staudacher, 2024). By cultivating a culture of digital innovation, the company can increase its operational effectiveness, reduce waste and strengthen its competitive advantage. As sustainable supply chain management becomes increasingly important, integrating Industry 4.0 technologies allows Laura Ashley to align its digital initiatives with responsible consumption practices (Chauhan, et al., 2022). This comprehensive approach ensures the company can achieve its sustainability goals while maintaining the operational excellence inherent in lean practices. This research provides Laura Ashley with a cohesive framework for implementing sustainable lean operations through strategic digitalization and emphasizes the interconnected benefits of integrating advanced technologies with lean methodologies.

  • How can quality in operations be realized using digital technologies in maintenance operations?

    This paper deals with quality enhancement through Digital technologies in maintenance operation. Addressing this problem by the integration of digital technologies in maintenance operations introduce a development how the Shoprite Holdings can run performance and efficiency (Zhao et al., 2022). There are several keyways that shoprite Holdings can take, this can be achieved with respective concepts. Digital Twin Technology: The findings from Shoprite Holdings will be synthesized to propose a conceptual implementation framework designed to guide stakeholders in enhancing the efficiency of FM activities. This framework will serve as a fundamental resource, helping decision-makers navigate the complexities of adopting digital twin technologies. It will encompass key steps such as assessment and planning, technology selection, data management, stakeholder engagement, implementation, monitoring, and training. By following this structured approach, Shoprite Holdings can optimize asset performance, facilitate informed decision-making, and promote sustainable practices within their operations. Ultimately, the study seeks to catalyse improvements in operational efficiency positioning digital twin technologies as pivotal tools in the evolving landscape of facility management (Zhao et al., 2022). Data Analytics: Data analytics shows a come with an important role in enabling Shoprite Holding to access and review internal trends, which significantly enhances maintenance schedules and quality. By determining the historical and proper data from equipment and operations, organizations can recognize relations and anomalies that may show possible issues. This insight allows for the progress of more valuable maintenance strategies, like predictive maintenance, where maintenance is performed just before a failure occurs rather than on a fixed schedule. Additionally, data analytics helps in prioritizing maintenance tasks based on the criticality of assets, leading to improved resource allocation and reduced downtime. Overall, leveraging data analytics not only optimizes maintenance processes but also contributes to higher quality outcomes by ensuring that equipment operates at peak performance and reliability. Predictive Maintenances: Predictive maintenance is a forward-looking maintenance strategy that can utilizes technologies like IoT, AI, and data analytics to examine the performance and predict possible failures. By continuously collecting data from linked devices, Shoprite holding will assess various execution metrics in real time. The data-driven approach permits for the identification of patterns and anomalies that signal possible risks and issues before they lead to equipment failure (Ignat,2017). Through advanced analytics, predictive maintenance enables companies to optimize maintenance schedules, ensuring that interventions are made at the most effective times. This not only reduces unexpected downtime but also minimizes maintenance costs by focusing resources on critical areas. Ultimately, predictive maintenance enhances overall operational efficiency, extends equipment lifespan, and improves product quality by maintaining equipment in peak working condition. Conclusion: The incorporation of digital technologies like Digital Twin Technology, Data Analytics, and Predictive Maintenance is essential for enhancing quality in maintenance operations. By adopting these advanced approaches, Shoprite holding can achieve significant improvements in efficiency, reduce costs, and ensure the reliability of their assets. This paper underscores the importance of a structured framework for implementing these technologies, enabling stakeholders to make informed decisions that drive operational excellence and sustainability in facility management and enterprise. My Group SDA’s emphasis on leveraging digital technologies like AI, IoT, and data analytics significantly influences your assigned SDA by enhancing performance and quality. By integrating these technologies, you can streamline operations and improve decision-making through real-time insights, enabling proactive maintenance and ensuring infrastructure reliability. This approach fosters a culture of continuous improvement and collaboration, where successes in one area inform strategies across others. Ultimately, this focus on digital transformation not only tailors services to user needs but also ensures scalability and adaptability in an ever-evolving landscape (Khosroniya et al., 2024).

  • How can the digitalization of inventory management impact lean operations better?

    Digitalization of inventory management has the potential to significantly enhance lean operations by streamlining processes, reducing waste, and improving overall efficiency. Lean operations focus on minimizing waste and maximizing value, and digital inventory management aligns perfectly with these principles by leveraging technology to optimize inventory control (Haddud, 2020). One of the primary ways digitalization impacts lean operations is through real-time data visibility. Traditional inventory management often relies on periodic updates and manual tracking, which can lead to inaccuracies and delays. Digital systems, however, provide real-time updates on inventory levels, locations, and movements. This immediate access to data allows for more accurate forecasting and demand planning, reducing the risk of overstocking or stockouts. Consequently, companies can maintain optimal inventory levels, minimizing excess inventory and associated carrying costs (Adeeb Ahmed AL Rahamneh, 2023). Automation is another critical aspect of digital inventory management that supports lean operations. Automated systems can handle repetitive tasks such as order processing, stock replenishment, and inventory audits. This reduces the need for manual intervention, decreasing the likelihood of human error and freeing up employees to focus on more value-added activities. Automation also speeds up processes, ensuring that inventory is managed more efficiently and effectively (Zhu, 2024). Furthermore, digital inventory management systems often incorporate advanced analytics and machine learning algorithms. These tools can analyse historical data and identify patterns, providing insights into inventory trends and helping to predict future demand. By understanding these trends, companies can make more informed decisions about inventory levels and procurement strategies, further aligning with lean principles of reducing waste and improving efficiency. Integration with other digital systems, such as enterprise resource planning (ERP) and supply chain management (SCM) software, enhances the impact of digital inventory management on lean operations. This integration ensures seamless communication and coordination across different departments and stages of the supply chain. It enables a holistic view of operations, facilitating better decision-making and more efficient resource allocation (Frecassetti, 2023). In addition, digital inventory management supports lean operations by enhancing traceability and accountability. With digital records, companies can easily track the movement of goods throughout the supply chain, ensuring compliance with regulations and improving transparency. This traceability helps in identifying and addressing issues promptly, reducing the risk of disruptions and maintaining a smooth flow of operations (Luana Sposito Valamede, 2020).

  • How does maintenance influence/or is influenced by supply chain design for digital operations?

    This paper explores the relationship between maintenance and design of supply chains within the context of digital operations. The performance of supply chains depends strongly on maintenance strategies, most particularly in the fast-changing and digitalizing environments of technologies. One way in which maintenance affects supply chain design is through adopting predictive maintenance strategies. The integration of machine learning and data analytics into maintenance protocols facilitates and enables the continuous assessment of equipment condition, thus optimizing maintenance schedules and reducing downtime (Selvaraj, 2023). This proactive approach does not only enhance the reliability of equipment but also aligns maintenance activities with supply chain operations, increasing overall effectiveness and efficiency (Ferreira et al., 2017). On this basis, predictive maintenance systems can use Internet of Things (IoT) data to anticipate failures even before the actual occurrence of failures and that supply chains can maintain continuity such that chances of disturbances are reduced (Ivanov et al., 2018). Additionally, the configuration of the supply chain may have a strong impact on the maintenance strategies. A well-designed supply chain, with flexibility and resilience in mind, is likely to support better maintenance activities. This resilience becomes of great importance in industries where equipment failure can result in large operational delays and financial losses (Ho et al., 2015). The strategic alignment of maintenance and supply chain design therefore constitutes the backbone for the reduction of risks and maintenance of operational stability (Phengsuk, 2023). Effective maintenance can enhance supply chain resilience and performance; inversely, well-designed supply chains can support more effective maintenance operations. As industries continue their evolution in the digital age, integration of maintenance in supply chain design will be pertinent to ensure excellence in operations and a competitive edge. In a nutshell, the relationship between maintenance and supply chain design is complicated and driven by various factors, including technological advancement and strategic consistency.

  • How does the design of goods influence/is influenced by lean operations for digital operations?

    In this paper, the aim is to explore how the design of goods, influences and is influenced by lean operations to drive and foster operational resilience noting that the digital landscape is rapidly evolving at Zulzi a digital grocery delivery platform business in South Africa. As noted in the past couple of years, many organisations have faced disruptions in how they operate which may encompass pandemics, supply chain disruptions and environmental events have necessitated a need to re-evaluate their traditional operational models. The likes of scholars such as Castells 2000 have warned about the “network society,” many organisations continue to operate hierarchical and industrial-era frameworks and therefore these disjoints reinstates the pressing need for adaptable and flexible organisational frameworks responsive to digital challenges. It is pivotal to highlight that the design of goods is not only functional aspect of the process but is an integral to delivering customer satisfaction and operational efficiencies in the context of lean operations. (Womack & Jones, 2003), advocates that lean operations are underpinned by the principles of waste minimisation while driving value maximisation and therefore the design of goods needs to align to these objectives. Zulzi as an organisation commitment to delivering great customer experience through timely and high-quality services warrants careful consideration in terms of how goods are designed to ensure the principles of customer experiences and operational efficiency are achieved.(Oludapo et al., 2024), highlights many organisations that have a challenge with adoption of digital transformation regularly face challenges emanating from the lack of synergy between operational processes and goods design. Further to this, (Oludapo et al., 2024) states that to due digitisation and its complexities there is a need for organisations to adapt quickly and drive fast but effective decision making to eliminate the lack of synergy as mentioned. It is therefore evident that an organisation such as Zulzi should view digital technologies as motivation to drive business practices that are innovative rather than tools for implementation. In this context Zulzi, approach to driving the integration of the concept of lean operations with good design highlights a prospect to exploring how process-based methodologies can drive results in increased resilience. Through the process of in-depth analysis of the relationship between these fundamentals, this paper aims to address the research question:“How does the design of goods influence and is influenced by lean operations for digital operations at Zulzi? Context of Digitalization in Zulzi:The conceptualization of Zulzi’s digitalisation dilemma highlights distinctions in operational practices that require understanding the effectiveness of its model of delivery in place, as the organisation is a player in an industry that is prone to frequent change due to customer preferences, and the need to deploy a quick go to market value proposition driven by market demands. The factors highlighted therefore indicate the need for Zulzi to not only focus on the efficiency of its delivery processes, but also to ensure that all products it designs for delivery are aligned and conform to lean operational principles. As Zulzi is focused on adapting digital transformation trends, the correlation of goods design and lean operations is increasingly apparent. The synthesis that will be conducted intend to explore how these elements come together to form and embed a resilient operational framework, that will aid the organisation navigate the complexities that are presented by the digital economy.

  • How can the digitalization of product design influence lean operations?

    This abstract will provide guidance on how Momentum Ltd can utilise lean operations and initiatives within their product design The introduction of digital product design will ultimately see the organisation improve their current state. The introduction of digital product design will reduce time to market by utilizing digital tools like CAD and simulation software, the design process can be accelerated, allowing faster prototyping and testing. This reduces lead times and helps in quickly addressing market demands. The organisation will improve collaboration through digital platforms and will facilitate better communication and collaboration among design teams, suppliers, and other stakeholders. This alignment can help identify inefficiencies early and streamline workflows. The organisation will also enhance data analysis through digital design tools which often include analytics capabilities that allow for real-time tracking of design performance. This data can be used to identify waste in processes and make informed decisions. Customization and flexibility will be introduced within the organisation, digitalisation enables easier customisation of products to meet specific customer needs without extensive retooling, thereby reducing inventory and overproduction. The digital tools can simulate the environmental impact of designs which enforces sustainability, helping to optimize materials and processes for sustainability, aligning with lean principles of waste reduction. Continuous improvement will be encouraged within the organisation, the integration of digital design with feedback loops enables continuous improvement cycles. Teams can quickly iterate designs based on performance data, minimizing defects and enhancing quality. Momentum Ltd will benefit as follows from digital product design with a focus on lean operations:Virtual validation: The organisation will be able to test and validate designs digitally before physical prototypes. Standardized templates: They will be able to reuse digital design templates, reducing redundant effort. Integrated workflows: They will be able to streamline design-to-production handoffs. Real-time monitoring: They will be able to track production performance and quality metrics. Continuous improvement: Analyse production data to refine designs. By embracing digitalization in product design, Momentum Ltd can create a more agile, efficient, and responsive operation that aligns well with lean principles.